Consolidated Packaging Group Inc.
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Automotive Parts

Visual Inspection and Repacking of Automotive Parts

Overview

Consolidated Packaging Group Inc. (CPGI) plays a critical role in the global automotive supply chain by handling the visual inspection and repacking of raw forged conrods destined for GM vehicles. These parts, imported to Canada in bulk packed via shipping containers to address domestic shortages, are carefully inspected, repacked into provided specialized dunnage designed for automated machinery and sent to the next plant for further processing.

The Challenge

This project presented several unique challenges:

Cross-Functional Coordination: Working closely with AAM’s global plants to coordinate container receipts and align with broader supply chain efforts.

Quality Assurance: Inspecting each conrod individually to ensure compliance with GM’s BS-10 quality standards.

Specialized Repacking: Precisely loading parts into provided custom-designed dunnage trays to ensure compatibility with automated equipment.

Tight Deadlines: Meeting stringent timelines to support GM’s Just-In-Time (JIT) manufacturing system.

Traceability: Ensuring proper documentation to support part tracking throughout the process.

Our Approach

To address these challenges, CPGI implemented a structured and efficient workflow:

  1. Collaborative Integration: We worked closely with AAM global plants to ensure smooth receipt and processing of shipping containers.
  2. Visual Inspection: Our team meticulously inspected each conrod to identify and address potential defects, ensuring alignment with GM’s BS-10 criteria.
  3. Precision Repacking: Inspected parts were carefully loaded into provided dunnage trays in a specific orientation to meet the requirements of automated machinery used in subsequent stages.
  4. Efficient Execution: Our team streamlined operations to meet tight deadlines, aligning with JIT manufacturing schedules.
  5. Traceability: Tracking protocols ensured parts could be traced throughout the inspection and repacking process, supporting quality and accountability.

Our Results

Seamless Coordination

Successful collaboration with global teams ensured smooth container handling and integration into the supply chain.

Quality Alignment

Inspected parts were processed according to GM’s stringent BS-10 criteria, helping to maintain quality expectations within the supply chain.

Accurate Repacking

Parts were precisely loaded into the provided specialized dunnage to support automated processing.

On-Time Delivery

All tasks were completed within the tight timelines required by JIT manufacturing.

Operational Accountability

Traceability supported effective quality control and supply chain management.

Collaborative Problem-Solving

Seamlessly working with cross-functional teams.

Attention to Detail

Rigorous inspection and exacting repacking processes.

Custom Solutions

Adapting to provided dunnage and supply chain requirements.

Timely Execution

Ensuring every step aligns with tight production schedules.

Traceability

Providing visibility and accountability throughout the process.

Let’s Collaborate

Contact CPGI today to explore how our product packaging and co-packing solutions, enhanced by our 3PL partnership and state-of-the-art cold storage facilities, can elevate your brand. From innovative designs to secure transport, we deliver reliable and efficient results.

Let’s talk